Your laser cutters are the heartbeat of your shop, but they are spending too much time waiting for materials. Stop digging through stacks of wood pallets to find that one specific gauge of stainless steel. Our sistema de estantes em chapa de aço transforms your raw material storage from a chaotic floor stack into a high-velocity feeding engine for your Trumpf, Bystronic, or Amada machines. Gain 100% selectivity, eliminate surface scratches, and reclaim 70% of your floor space immediately.
Stop the “Dig and Flip”: The Hidden Cost of Floor Stacking
In the metal fabrication industry, specifically for shops running high-mix, low-volume production like Metaltex, the “floor stack” method is a silent profit killer. When your production schedule calls for a 10-gauge aluminum sheet, but it is buried under five tons of 7-gauge mild steel, your material handlers are forced into the “Dig and Flip” cycle.
This process requires a forklift and two operators to move the top layers, retrieve the target sheet, and restack the rest. This isn’t just wasted labor hours; it’s a direct hit to your OEE (Overall Equipment Effectiveness). Every minute your laser cutter sits idle waiting for material is billable time lost forever.
Figure 1: 100% Drawer Extension eliminates the need to move upper layers to access lower materials.
By implementing a Sheet rack storage solution with roll-out drawers, you achieve 100% selectivity. Each drawer acts as an independent storage unit. Whether you need the bottom sheet or the top sheet, retrieval time is identical—measured in seconds, not minutes. This ensures your expensive processing machinery is always fed and cutting.
Protecting Surface Integrity: Aluminum and Stainless Steel
For fabricators dealing with surface-sensitive materials like polished stainless steel or soft aluminum, scratch damage is a constant nightmare. In traditional cantilever racks or floor stacks, sliding sheets over one another (especially when dragging them off a pile) creates friction scratches. This often leads to rejected parts or expensive secondary polishing processes.
O nosso horizontal sheet metal storage systems are designed to eliminate this friction. The drawer mechanism allows you to load and unload vertically using a vacuum lifter or a crane, meaning the sheet never slides against another surface. This is critical for maintaining the pristine condition of materials required for architectural cladding or food-grade equipment manufacturing.
Figure 2: Safe, single-operator loading using vacuum lifters prevents surface damage to sensitive alloys.
The Depalletizer Logic: Streamlining the Intake Process
One of the most common bottlenecks in sheet metal logistics is the wooden pallet. Steel sheets arrive on skids, which take up space and are difficult to store in high-density racks. Manually transferring heavy sheets from a wooden pallet to a metal cassette is dangerous and slow.
We solve this with an integrated “Depalletizer” workflow. This tool allows your forklift operator to separate the steel bundle from the wooden pallet efficiently. The forklift places the bundle into the depalletizer frame, the wood skid is removed from below, and the Estante de folhas enroláveis drawer is inserted to pick up the bundle directly. This seamless transfer reduces handling time by over 50% and removes the safety risk of manual prying.
Figure 3: The Depalletizer streamlines the transfer of raw material from delivery truck to rack drawer.
High-Density Storage: Reclaiming Your Shop Floor
Space is a premium asset in any manufacturing facility. If you are planning to add another press brake or a welding robot cell, you shouldn’t have to lease a new building. You simply need to stop storing air.
Traditional floor stacking utilizes less than 20% of vertical space. Our sistema de estantes em chapa de aço utilizes the vertical cube of your warehouse. By stacking drawers up to 20 levels high, you can condense a sprawling 2,000 sq. ft. storage area into a tight, organized 400 sq. ft. footprint. This consolidation not only frees up space for revenue-generating machinery but also reduces the travel time for forklifts and operators.
Engineered for Heavy Duty Fabrication
We understand the weight involved in metal fabrication. Whether you are storing 4×8, 5×10, or 6×12 sheets, our racks are engineered with structural Q235 steel to handle the load.
| Caraterística | Benefit for Fabricators |
|---|---|
| Capacidade de carga | Up to 10,000 lbs (4.5 Tons) per drawer. Perfect for thick plate steel. |
| Extension | 100% Roll-out. Full access for overhead cranes and vacuum lifters. |
| Funcionamento | Crank-handle (Manual) or Electric. One person can move 6,000 lbs with one hand. |
| Compatibility | Designed for standard sheet sizes (4’x8′, 5’x10′, 6’x12′) and custom dimensions. |
Figure 4: Robust structural design ensures safety and longevity under heavy industrial loads.
Perguntas frequentes
1. Can I load the drawers directly with a forklift?
Yes, specifically with our Full Forklift Sheet Metal Rack models. The drawers are designed as removable cassettes (pallets) that a forklift can pick up, transport to the machine, and return. For crank-out models, we recommend using a depalletizer or overhead crane for loading.
2. We handle oily steel sheets that stick together. How does this help?
Our racks are compatible with magnetic sheet separators and impact chisels. Because the drawer pulls out 100%, your operator has full access to the edges of the sheet to apply these tools safely, ensuring only one sheet is lifted at a time for the laser cutter.
3. Qual é o tamanho máximo de folha que você pode acomodar?
Our standard units fit 4’x8′ and 5’x10′ sheets. However, we frequently manufacture custom racks for 6’x12′ sheets or even longer custom profiles for specific automotive or aerospace applications.
4. Can this rack system be integrated with an automated loading arm?
Yes. Our “Automation-Ready” designs feature precise positioning points. If you plan to upgrade to an automated loading/unloading system for your laser cutter in the future, our racks can serve as the material tower in that ecosystem.
5. How much weight can a single operator move manually?
With our geared crank-handle mechanism, a single operator can easily and safely roll out a drawer loaded with 6,600 lbs (3 tons) of steel. This eliminates the need for multiple workers to “muscle” materials, significantly reducing back injury risks.
EN 
DE 
RU 
NL 
PT 
JA 
ES 
IT