This case study explores a high-capacity industrial storage solution designed for large steel plates, enhancing both safety and operational efficiency.

Analyse van de behoeften van de klant

A leading metal fabrication facility required an optimized storage system for 3000×1500mm steel plates. The key specifications included:

  • Precision Height Control: A specific storage clearance of 90mm was required for each layer to accommodate materials perfectly.
  • High-Capacity Manual System: The design needed a 10-layer configuration with each manual drawer supporting 1500-2000kg.
  • Verbeterde toegankelijkheid: For heavier stock, the client requested forklift-compatible upper drawers to streamline handling.
  • Durable Finish: An electrostatic powder coating was necessary to provide long-term corrosion resistance in an industrial environment.

Engineered Solution for a High-Capacity Roll Out Rack Metal Sheet Het systeem

1. Optimized Structural Design

The solution features a modular, disassemblable frame reinforced with triangular joints for maximum stability. The unit’s dual-strength configuration includes ten lower manual pull-out drawers with 90mm clearance and six upper forklift-accessible drawers with 160mm clearance, achieving a total system capacity of 5,360kg.

2. Precision Drawer Technology

Each drawer is equipped with a dual-bearing T-track roller system to prevent misalignment and ensure smooth operation. Industrial-grade components like pressure-bearing hinges, a screw-assisted braking system, and safety limit screws prevent over-extension and enhance user safety.

3. Forklift Integration and Safety Features

The upper drawers, designed with a 2.5-ton capacity, feature 800mm fork channel spacing for easy access. Ergonomic elements such as rounded corner guards and chamfered support ends are incorporated to minimize workplace hazards.

Technische specificaties

Parameter Handmatige laden Heftruck laden
Hoeveelheid 10 lagen 6 lagen
Capaciteit 1500-2000kg 2500 kg
Opruiming 90 mm 160 mm
Operatie Handmatig uittrekken Heftruck toegankelijk
Oppervlaktebehandeling Electrostatic coating (RAL colors available)

Operationele voordelen

Ruimte-efficiëntie

This system stores 16 discrete plate stacks within just 2 meters of vertical space, delivering over 30% better space utilization compared to conventional floor stacking.

Veiligheidsinnovaties

Features like anti-derailment drawer tracks and an integrated braking system prevent accidental movement, while visual alignment guides assist forklift operators for safer handling.

Logistieke optimalisatie

The disassemblable design is container-friendly for efficient shipping. We offer two packaging options: cost-effective stretch film with strapping or protective wooden crates (approximately $15/sqm additional).

Ideaal voor industriele toepassingen

This heavy-duty storage solution is perfectly suited for:

  • Steel service centers processing 3-meter plates
  • Fabrikanten van luchtvaartonderdelen
  • Heavy equipment fabrication plants
  • Metal distribution warehouses