Direct bundle picking is where cantilever racks earn their value. If operators still need to move three wrong bundles to reach one correct bundle, the warehouse is losing money no matter how full it looks. An open-front cantilever system makes direct retrieval possible by removing the front-column obstruction that blocks long-material access in conventional layouts.
The Real Cost of Indirect Picking
In many pipe yards, the forklift driver spends more time moving non-target stock than picking the material the customer actually ordered. That is the hidden labor cost of floor stacking. It creates wasted travel, extra touches, and a higher chance of scratches or impact damage.
Why Open-Front Access Matters
With cantilever storage, the forklift can approach the exact rack level directly instead of dismantling a pile. That reduces wasted motion and makes picking routines more repeatable. In operations with a large SKU mix and frequent order turnover, this direct-access logic is often more important than raw storage density alone.
Where the Productivity Gain Appears
Once direct picking becomes normal, dispatch flow improves, forklift congestion drops, and stock visibility rises. The warehouse becomes easier to run because operators stop improvising their way through buried inventory.
- Less reshuffling before a pick
- Faster access to the required bundle
- Better protection for non-target stock
- More predictable outbound work
Trying to Eliminate Pipe Picking Delays?
Tell us your main SKU mix, aisle width, and forklift type. We can help you evaluate whether a cantilever layout will improve direct bundle retrieval.
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