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In the energy and oil & gas sectors, the equipment stored is not just heavy—it’s awkward. Drill collars, downhole motors, and thick-walled pressure vessels present significant handling challenges. Using standard forklifts to maneuver these 30-foot, oil-slicked components creates a high-risk environment for slips and dropped loads. The Extendable Cantilever Rack system is designed to mitigate these specific risks. By utilizing a crank-out mechanism that exposes 100% of the storage level, operators can bypass forklifts entirely. Instead, they utilize overhead cranes to pick these massive cylindrical tools from the center of gravity, ensuring stable, controlled lifting operations that protect both the crew and the expensive tooling. |
From Forklift Hazards to Crane Precision
The “danger zone” in most energy service facilities is the aisle where forklifts fight to balance long, heavy pipe segments. A standard retractable cantilever rack transforms this workflow. Instead of a forklift operator trying to thread 4-ton forks under a pipe in a dimly lit rack, the rack arm rolls out into the open aisle.
This allows the rigging crew to secure the load with appropriate slings or grabs while standing in a safe zone. The overhead crane then takes the weight vertically. This shift from lateral friction (forklift dragging) to vertical lift (crane hoisting) drastically reduces the potential for accidents and damage to the threaded ends of drill pipes.
Maximizing Density for Heavy Assets
Oilfield equipment yards are often sprawling, inefficient spaces. By moving high-value tools like mud motors and stabilizers into a heavy-duty crank out rack, companies can consolidate acres of laydown yard into a compact indoor footprint.
These racks are engineered for extreme density. A single vertical unit can store dozens of heavy tools that would otherwise occupy hundreds of square feet of floor space. This not only frees up operational space for maintenance and testing but also brings expensive assets indoors, protecting them from weather corrosion and reducing refurbishment costs.
Engineered for Industrial Loads
Standard shelving fails under the point loads common in the energy sector. Our systems utilize heavy-duty rolling components designed specifically for this abuse. The internal bearings are sealed and capable of handling the immense pressure of solid steel bar stock or thick-walled tubing.
The engineering behind these space-saving roll out racks focuses on longevity. Even when loaded to the 5-ton capacity limit per arm, the drawer system is designed to operate smoothly. This reliability is crucial for 24/7 service centers where a stuck rack could mean a delay in shipping critical equipment to a rig site.
Preguntas frecuentes
1. Can this rack handle the specific length of Range 2 drill pipe (approx. 30 ft)?
Yes. We design custom configurations with multiple support columns to accommodate specific oilfield lengths, including Range 2 and Range 3 pipes, ensuring the load is evenly distributed to prevent bending.
2. How do we protect the threaded ends of the pipes in the rack?
The extendable arms can be fitted with UHMW (plastic) liners or wood dunnage. This creates a soft contact surface that protects delicate threads and machined surfaces from metal-on-metal contact damage during storage.
3. Is it possible to access the top level without a ladder?
The primary access method is the overhead crane, which is controlled from the ground. For manual inspection, the rack design focuses on bringing the material out to the aisle, where it can be viewed safely from the floor or a secure platform, eliminating the need for climbing.
4. What is the lead time for a custom heavy-duty unit?
Because these units are often tailored to specific load requirements (like 10,000 lbs per arm) and dimensions, typical production time ranges from 6 to 8 weeks, depending on the complexity of the customization.
5. Can these racks be used for subsea tools with irregular shapes?
Absolutely. Unlike pigeonhole racks that require a specific profile, the open arm design of the cantilever rack is versatile. As long as the tool can span the arms securely, irregular shapes like valves, blowout preventer (BOP) components, and fishing tools can be stored effectively.
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