Teleskop-Kragarmregal

Stop Walking 15 Minutes for a 2-Minute Job.

In a busy Steel Service Center, placement is everything. If your operators are still driving forklifts across the warehouse to dig out a specific bundle of 316L tubes, you are losing money on machine idle time. Discover the strategic zones to install your Teleskop-Kragarmregal to feed your laser cutters and bandsaws instantly.

Wenden sie sich an experten.

When we discuss “Where to install a rolling cantilever rack,” we aren’t just talking about finding an empty spot on the concrete slab. We are talking about workflow optimization in metal fabrication.

Traditional static cantilever racks require massive aisles—often 12 to 15 feet—to allow a heavy-duty forklift to maneuver a 20-foot bundle of steel bars without skewering the neighbors. This forces you to push storage to the far ends of the facility, away from the action.

Because the Teleskop-Kragarmregal allows for overhead crane access and eliminates the forklift turn radius, you can install it in prime locations where static racks simply cannot fit. Here are the three most critical zones to consider.

Zone 1: The “Point-of-Use” (Next to Laser Cutters & Saws)

The most high-value real estate in your factory is the floor space immediately adjacent to your Amada laser tube cutters or CNC bandsaws. In a traditional setup, raw material is stored in a central warehouse, requiring a forklift driver to fetch materials for every job changeover. This results in the “waiting for material” downtime code seeing on your OEE reports.

The Strategy: Install a single-sided or double-sided rolling rack directly alongside the machine’s in-feed table.

Why it works: You create a “Work-in-Process” (WIP) buffer or a dedicated raw material station. An operator can use a jib crane or a vacuum lifter to pull a tube from the rack and load the machine in under 60 seconds, without waiting for a forklift. This is critical for high-mix, low-volume jobs where changeovers are frequent.

Teleskop-Kragarmregal

A Tcrack system integrated directly next to a production line with roller conveyors, acting as an immediate material buffer.

Zone 2: The “High-Density” Crane Bay

If your facility handles expensive alloys—like polished aluminum profiles or 316L hygienic stainless steel tubes—you know that forklifts are the enemy. Forklift tines cause scratches, dents, and contamination. Furthermore, floor stacking (or “honeycombing”) means the bundle you need is always at the bottom of the stack.

The Strategy: Install rows of high-capacity rolling racks directly under your main overhead bridge crane (EOT Crane).

Why it works: By utilizing the vertical space (up to 5 or 6 levels high) and narrowing the aisles to just a walking path (approx. 4-5 feet), you can increase storage density by up to 50%. The crank-out mechanism allows 100% extension of the arm, meaning the crane hook has a clear vertical path to the load. No digging, no dragging, no scratches.

Teleskop-Kragarmregal

Industrial workshop scene showing the synergy between the Tcrack rack and the overhead crane, eliminating forklift dependency.

Structural Requirements: The Foundation Matters

Before you bolt these down, you must assess the flooring. A fully loaded Tcrack unit can hold upwards of 6,000 lbs per arm, translating to massive point loads on your floor. Unlike static racks where the load is static, the dynamic moment created when a heavy drawer is cranked out requires a robust foundation.

Installation Checklist:

  • Concrete Depth: We typically recommend a minimum slab thickness of 6 to 8 inches (150-200mm) of reinforced concrete.
  • Anchoring: The columns must be anchored using heavy-duty chemical anchors or expansion bolts to resist the tipping moment when arms are extended.
  • Leveling: The transmission shaft connecting the columns relies on precision. The floor must be level, or shims must be used, to ensure the gears and racks mesh perfectly for smooth cranking.
Teleskop-Kragarmregal

Installation phase: Anchoring the blue column base to the floor with high-strength bolts to support dynamic loads.

Why “Where” Dictates “Efficiency”

Passieren wird der Teleskopische Kragarmregale strategically—rather than just hiding them in the back corner—you transform your material handling workflow. You move from a “Push” system (forklifts driving long distances) to a “Pull” system (cranes picking material right where it’s needed).

Whether you are storing 24-foot structural H-beams or bundles of delicate hydraulic tubing, the ability to extend the rack arm fully ensures that your overhead crane does the heavy lifting, saving your workers’ backs and your material’s surface finish.

Teleskop-Kragarmregal

A fully extended roll-out arm showing the clear vertical access for overhead cranes.

Häufig gestellte Fragen

1. Can I install these racks against a wall?
Yes, single-sided units are designed specifically to be placed against walls. However, ensure there is enough clearance in front of the rack (the length of the arm + 3 feet for operator safety) to fully extend the drawers.

2. My floor is old and uneven. Can I still install a rolling rack?
Installation is possible but requires careful shimming and leveling. The transmission shafts that synchronize the columns (to prevent the drawer from skewing) require precise alignment. We recommend a site survey for aged concrete slabs.

3. We store 20-foot and 40-foot steel bundles. Is there a length limit?
No. The system is modular. For 40-foot lengths, we simply add more columns (e.g., an 8-column or 10-column setup) connected by the transmission shaft. This ensures the long material doesn’t sag or deflect between arms.

4. Is it safe to install these in high-traffic pedestrian areas?
While the racks are safe, we recommend marking the floor with “Swing Zones” or “Extension Zones.” The arms extend horizontally, so operators must ensure the aisle is clear before cranking out a level.

5. Can I use this for outdoor storage in a steel yard?
Yes, but the specification changes. For outdoor installation, we use Hot-Dip Galvanized finishes instead of standard powder coating to prevent rust, and we may recommend a roof canopy to protect the crank mechanism and bearings from direct rain/snow accumulation.

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