Fallstudie: Schwerlast-Blechlagerregale in zwei Größen für Gabelstaplerbetrieb

Project Overview: Multi-Size Storage Challenges

Industries managing diverse sheet materials require versatile storage solutions to maintain efficiency. This case study details a custom dual-size horizontal storage system engineered for forklift operations, storing 1524×3048 mm (5×10 ft) and 1220×2440 mm (4×8 ft) steel sheets. The project delivered two racks within a 3960 mm height constraint, each drawer supporting 1000 lbs (454 kg). This solution optimized storage density and accessibility for mixed inventories.

Technical Solution: Flexibility and Robust Design

The system features two racks:

• Gestell 1 (1220×2440 mm sheets): 2760 mm L × 1368 mm W × 3960 mm H, 3735 kg weight
• Gestell 2 (1524×3048 mm sheets): 3360 mm L × 1668 mm W × 3960 mm H, 4561 kg weight

Each rack includes 16 forklift-compatible drawers (8 per framework) with 140 mm layer height, accommodating sheets up to 100 mm thick. The Schwerlastregale aus Blech use high-strength steel bolted connections for modular assembly. A detachable pallet separator (230 kg) streamlines forklift loading/unloading, enhancing operational speed while maintaining structural integrity.

Packaging and Logistics: Secure Transport

The racks ship disassembled for cost-efficient transport:

• Standard-Verpackung: Components palletized, stretch-wrapped, and strapped. One 40-ft high-cube container holds 4 Rack 1 units, 3 Rack 2 units, or mixed sizes.
• Premium Crating: Optional wooden crates ($90/m²) for enhanced surface protection during international shipping.

This flexibility ensures safe delivery while minimizing logistics costs.

Sicherheit und Durchführungsprotokolle

Assembly is streamlined via modular components, with timelines tailored to order specifications. Safety protocols include:

• Steady forklift speeds during loading/unloading to prevent drawer damage
• Monthly inspections of base frames, columns, and welds
• Pre-operation drawer alignment checks to avoid stacking errors

These measures ensure long-term reliability for Schwerlastregale aus Blech in high-intensity environments.

Why This Solution Delivers Efficiency

This system excels through:

• Dual-Size Capacity: Dedicated racks for 4×8 ft and 5×10 ft sheets simplify inventory management.
• Forklift Optimization: 32 total drawers (16 per rack) with pallet separators cut retrieval time by 40%.
• Weltraum-Effizienz: 140 mm layer spacing maximizes vertical storage density.
• Skalierbarkeit: Modular design supports future facility expansions or reconfigurations.

The Schwerlastregale aus Blech withstand industrial demands while adapting to evolving operational needs.

Conclusion: Custom Storage for Industrial Workflows

This case study demonstrates how tailored Schwerlastregale aus Blech solve multi-size material challenges. By combining forklift-compatible access, moderate load capacity (454 kg/drawer), and space-efficient design within height restrictions, the system enhances safety and productivity. Its durability and adaptability make it ideal for aerospace, automotive, or metal fabrication sectors managing mixed sheet inventories.

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