|
In precision manufacturing, the integrity of a surface finish is as critical as the alloy’s chemistry. For facilities handling high-purity stainless steel tubes, sanitary valves, and polished profiles, the transition from warehouse to production line is often the point of highest risk. Our Teleskop-Kragarmregal transforms this workflow from a hazardous logistics task into a streamlined production-feeding process, enabling direct overhead crane access to every single bundle. |
Eliminating Surface Degradation in Sanitary Tube Handling
For manufacturers of hygienic components, a single scratch on a 316L high-purity tube can result in a rejected batch. Conventional fixed racking forces forklift operators to “tilt and slide” forks into tight gaps, or worse, shuffle top-heavy bundles to reach the material at the bottom. This mechanical friction is the primary cause of surface contamination and physical marring.
The Teleskop-Kragarmregal eliminates this friction. By allowing the storage arms to roll out 100% from the frame, the material is presented in open space. An overhead crane can perform a vertical lift with soft-slings, ensuring zero contact with the rack structure or adjacent bundles. This shift from horizontal forklift retrieval to vertical crane lifting preserves the mill-finish quality required for bio-pharma and food-grade applications.
Converting Storage Space into an Active Feed Magazine
Most steel service centers view the rack as a “closet”—a place to put things away. However, when high-capacity storage is placed directly next to a laser tube cutter or a CNC saw, it becomes a magazine. The “roll-out” feature means the machine operator doesn’t need to wait for a forklift driver to navigate through the facility.
The immediate change is the removal of the “wait-state.” When the next job requires a specific profile, the drawer is extended, the crane drops the bundle at the machine bed, and the drawer is retracted. This removes the 15-to-20-minute cycle of moving “obstruction bundles” typical of floor stacking or deep fixed-racking. In a high-output precision shop, this optimization can return over 10 hours of machine uptime per month.
Vertical Density and Safety Without Aisle Waste
Floor stacking long materials is a space-intensive practice that creates significant pedestrian hazards. A forklift carrying a 6-meter bundle needs a massive turning radius, effectively turning 60% of your floor into “dead space” for transit. By utilizing the vertical height of your facility with a Teleskop-Kragarmregal, you reclaim that floor space for additional machinery or secondary processing.
The safety improvement is direct: by moving material via overhead crane, you remove heavy forklift traffic from the operator’s workspace. This “Crane-Accessible” philosophy ensures that heavy loads are moved in a controlled, predictable vertical path, drastically reducing the chance of collisions or bundle collapses associated with unstable floor stacks.
Häufig gestellte Fragen
How much time is saved per retrieval compared to fixed racking?
In a typical scenario where the required bundle is not on the top level, a telescopic rack reduces retrieval time from approximately 15-20 minutes (including moving obstructions) to under 4 minutes, a nearly 80% increase in efficiency.
What is the maximum load capacity for high-purity tube bundles?
Each extendable level can be engineered to support up to 5,000 kg (approx. 11,000 lbs). The structural steel frames are custom-built to match the specific weight density of your stainless steel or alloy stock.
Does the system require electrical power to operate?
We offer both manual crank-out and fully electric-powered models. The manual version uses high-grade industrial bearings that allow one person to move several tons with minimal effort, while electric models are preferred for high-frequency automation.
How does this rack accommodate different tube lengths?
The spacing of the upright columns is fully customizable. For 6-meter (20-foot) tubes, we typically design a 4 or 5-column system to prevent “bowing” or sagging of the material, ensuring the tubes remain perfectly straight during storage.
Can the rack be installed in existing narrow spaces?
Yes. Because the material is accessed vertically via crane, you don’t need the wide turning aisles required by forklifts. This allows the racks to be placed in tight “dead zones” of the factory that were previously unusable.
Möchten Sie mehr über unsere Produkte erfahren?
“Don’t hesitate to contact us now! Our professional team is ready to answer any questions you may have—and we’re ready to provide a free, tailored solution just for you.”



