{"id":29801,"date":"2026-01-04T09:37:58","date_gmt":"2026-01-04T01:37:58","guid":{"rendered":"https:\/\/sheetstorage.com\/?p=29801"},"modified":"2026-01-04T09:37:58","modified_gmt":"2026-01-04T01:37:58","slug":"2512can-%d0%b3%d0%be%d1%80%d0%b8%d0%b7%d0%be%d0%bd%d1%82%d0%b0%d0%bb%d1%8c%d0%bd%d1%8b%d0%b5-%d1%81%d1%82%d0%b5%d0%bb%d0%bb%d0%b0%d0%b6%d0%b8-%d0%bb%d0%b8%d1%81%d1%82%d0%be%d0%b2%d0%be%d0%b3%d0%be","status":"publish","type":"post","link":"https:\/\/sheetstorage.com\/ru\/2512can-%d0%b3%d0%be%d1%80%d0%b8%d0%b7%d0%be%d0%bd%d1%82%d0%b0%d0%bb%d1%8c%d0%bd%d1%8b%d0%b5-%d1%81%d1%82%d0%b5%d0%bb%d0%bb%d0%b0%d0%b6%d0%b8-%d0%bb%d0%b8%d1%81%d1%82%d0%be%d0%b2%d0%be%d0%b3%d0%be\/","title":{"rendered":"\u041c\u043e\u0433\u0443\u0442 \u043b\u0438 \u0433\u043e\u0440\u0438\u0437\u043e\u043d\u0442\u0430\u043b\u044c\u043d\u044b\u0435 \u0441\u0442\u0435\u043b\u043b\u0430\u0436\u0438 \u0438\u0437 \u043b\u0438\u0441\u0442\u043e\u0432\u043e\u0433\u043e \u043c\u0435\u0442\u0430\u043b\u043b\u0430 \u043e\u0431\u0435\u0441\u043f\u0435\u0447\u0438\u0442\u044c \u043c\u044f\u0433\u043a\u0443\u044e \u0441\u0442\u0430\u043b\u044c \u0434\u043b\u044f \u043c\u0430\u0433\u0430\u0437\u0438\u043d\u043e\u0432 ISO 9001?"},"content":{"rendered":"

\n\n <\/p>\n
\n
\n \"sheet\n <\/div>\n<\/td>\n

<\/p>\n

<\/td>\n

<\/p>\n

\n

\n For an ISO 9001 certified metal fabrication workshop, material traceability and preservation are not optional\u2014they are audit requirements. Managing diverse inventories of mild steel sheets, often varying only slightly in gauge or alloy grade (e.g., Q235 vs. S355), demands a rigorous storage protocol. Traditional floor stacking compromises inventory accuracy by obscuring stock levels and mixing batches. This article examines how implementing a sheet steel racking system<\/a> supports Lean manufacturing principles. We analyze the impact of horizontal drawer storage on First-In-First-Out (FIFO) compliance and the reduction of “motion waste” during material retrieval.\n <\/p>\n

\n Talk With An Expert<\/a>\n <\/div>\n<\/td>\n<\/tr>\n<\/table>\n
\n

Enhancing Inventory Visibility and Traceability<\/h2>\n

\n A core tenet of ISO 9001 is the ability to identify and trace product status throughout production. In a high-mix, low-volume fabrication environment, sheet metal inventory often becomes a “black box” when stacked in deep piles. Operators cannot visually verify the quantity or condition of the sheets at the bottom of a stack without significant labor.\n <\/p>\n

\n The horizontal sheet steel racking system<\/a> solves this by “decanting” vertical stacks into individual, accessible drawers. Each drawer acts as a dedicated bin location that can be labeled with specific material data (thickness, grade, heat number). When a drawer is opened, the stock level is immediately visible. This granular organization allows purchasing managers to perform accurate cycle counts in minutes rather than hours, preventing both stockouts and overstocking of capital-intensive raw materials.\n <\/p>\n

<\/p>\n

\n
\n \"sheet
\n <\/a><\/p>\n

Top-down view illustrating the immediate visual access to individual sheet stock.<\/p>\n<\/p>\n<\/div>\n

Reducing Motion Waste in Material Handling<\/h2>\n

\n Lean manufacturing defines “Motion” as any movement of people or machinery that does not add value to the product. In sheet metal warehousing, the act of “digging” for a specific sheet\u2014moving three pallets of 3mm steel to get to the 5mm steel underneath\u2014is pure waste. It consumes forklift fuel, operator time, and increases machine idle time.\n <\/p>\n

\n By utilizing a multi-level drawer system, fabricators establish a random-access storage model. Any gauge of mild steel is accessible independently of the others. This reduces the retrieval time from an average of 15-20 minutes (for buried stock) to less than 2 minutes. For workshops feeding turret punches or press brakes, this rapid access ensures that the processing machinery is never waiting for material, directly improving the shop’s throughput velocity.\n <\/p>\n

Hybrid Storage for Optimized Workflow<\/h3>\n

\n Effective storage strategies often require handling both active inventory (WIP) and bulk overstock. A hybrid rack configuration addresses this by combining lower-level manual drawers for high-frequency picking with upper-level fixed cassettes for bulk pallet storage. This vertical segmentation ensures that fast-moving SKUs are always at ergonomic working height, while the upper “air rights” of the facility are utilized for safety stock, retrievable via forklift only when replenishment is needed.\n <\/p>\n

<\/p>\n

\n
\n \"sheet
\n <\/a><\/p>\n

Hybrid rack design featuring manual access drawers below and bulk storage above.<\/p>\n<\/p>\n<\/div>\n

Preservation of Material Conformity<\/h2>\n

\n Physical damage constitutes a non-conformance event under quality management systems. Mild steel sheets, while robust, can suffer from corner bending or surface gouging when pallets are stacked directly on top of one another. The horizontal rack structure isolates each pack of material on its own steel frame. This prevents crushing damage to bottom sheets and eliminates the risk of collision damage caused by forklift forks scraping against the side of a stack. Ensuring material arrives at the cutting table in pristine condition reduces scrap rates and protects downstream tooling.\n <\/p>\n

<\/p>\n

\n Talk With An Expert<\/a>\n <\/div>\n
\n

Frequently Asked Questions<\/h2>\n
\n

How does this system support FIFO (First-In, First-Out)?<\/h3>\n

The drawer system allows for clear visual identification of older stock. Unlike stacked pallets where new stock is often placed on top of old, drawers allow operators to easily prioritize the usage of existing sheets before opening new packs, ensuring proper stock rotation.<\/p>\n<\/p>\n<\/div>\n

\n

Can we label the drawers for 5S compliance?<\/h3>\n

Yes, the front face of each drawer provides a flat surface ideal for magnetic labels, barcodes, or color-coded tags. This facilitates standard work procedures and ensures that any operator can instantly locate the correct material SKU.<\/p>\n<\/p>\n<\/div>\n

\n

What is the typical lifespan of the rack mechanics?<\/h3>\n

Constructed from industrial-grade structural steel with sealed bearings, the system is designed for a service life exceeding 10 years under normal daily operation, with minimal maintenance required beyond periodic inspection and lubrication.<\/p>\n<\/p>\n<\/div>\n

\n

Is the system modular if our layout changes?<\/h3>\n

The racks are independent units that can be unbolted and relocated. While they are heavy-duty fixtures, they offer more flexibility than permanent welded mezzanines, allowing your storage layout to evolve with your production lines.<\/p>\n<\/p>\n<\/div>\n

\n

Does the rack handle sheet sizes other than 4×8 or 5×10?<\/h3>\n

Standard models fit common sizes like 3000x1500mm, but the open-sided drawer design often allows for slightly oversized sheets to be stored, provided the weight is balanced. Custom width and depth configurations are also available.<\/p>\n<\/p>\n<\/div>\n<\/div>\n<\/div><\/div>