{"id":34447,"date":"2026-05-15T16:33:31","date_gmt":"2026-05-15T08:33:31","guid":{"rendered":"https:\/\/sheetstorage.com\/hybrid-bplarack-technical-solution-for-3000x1500-sheet-storage\/"},"modified":"2026-05-15T16:33:31","modified_gmt":"2026-05-15T08:33:31","slug":"hybrid-bplarack-technical-solution-for-3000x1500-sheet-storage","status":"publish","type":"page","link":"https:\/\/sheetstorage.com\/it\/hybrid-bplarack-technical-solution-for-3000x1500-sheet-storage\/","title":{"rendered":"Hybrid Bplarack Technical Solution for 3000 \u00d7 1500 mm Sheet Storage"},"content":{"rendered":"

\"Isometric<\/p>\n

\n

Core challenge<\/strong><\/p>\n

The client needed one rack to sort and separate carbon steel, stainless steel, and some aluminum sheets, with sheet sizes up to 3000 \u00d7 1500 mm. The workshop height limit was 3700 mm, so the rack had to stay around 3600 mm while still separating frequent-use stock from heavier reserve stock.<\/p>\n<\/div>\n

Project requirements<\/h2>\n

The sheet sizes provided were 3000 \u00d7 1500 mm, 2500 \u00d7 1250 mm, and 2000 \u00d7 1000 mm. Because the customer asked for one horizontal sheet rack, the design was based on the maximum size of 3000 \u00d7 1500 mm.<\/p>\n

The workshop height limit was 3700 mm. The selected rack height was 3600 mm. That height boundary controlled the final drawer split between the lower pull-out section and the upper forklift-access section.<\/p>\n

\"Factory
\n\"Site<\/p>\n

Structural specifications<\/h2>\n

This Bplarack uses a mixed structure. The lower section uses pull-out drawers. The upper section uses forklift-access drawers. The lower section has 9 drawer levels. The upper section has 6 drawer levels.<\/p>\n

The lower drawers are suitable for storing steel sheets below 1.5 tons per level. The upper drawers are suitable for storing steel sheets below 2.5 tons per level. This split lets the factory place frequently used stock in the lower drawers and less frequently used heavy stock in the upper drawers, while still working with crane and vacuum-lifter loading beside processing equipment.<\/p>\n

\"Opened
\n\"Perspective
\n\"Rear<\/p>\n

The total rack height is 3600 mm. The lower drawer gap is 80 mm, suitable for 60 mm sheet thickness. The upper drawer gap is 160 mm, suitable for 100 mm sheet thickness.<\/p>\n

\"Front
\n\"Isometric<\/p>\n

The upper and lower frames are hinged together with triangular plates. The rear structure adds triangular reinforcement plates at every corner.<\/p>\n

\"CAD
\n\"CAD<\/p>\n

The lower drawer size, upper drawer size, and upper fork-entry layout are shown in the project drawings below.<\/p>\n

\"CAD
\n\"CAD
\n\"Top-view
\n\"Side-view
\n\"Side-view
\n\"Hand<\/p>\n

A stacker truck can enter the center access path completely, while the side insertion holes are reserved for a standard forklift using the normal fork channels.<\/p>\n

\"Workshop<\/p>\n

Factory and completed product views<\/h2>\n

The project also includes real production and finished-product references. These are useful because they show the mixed lower-and-upper layout in fabricated form rather than only in CAD.<\/p>\n

\"Workshop
\n\"Factory
\n\"Factory<\/p>\n

Packaging and loading plan<\/h2>\n

One set can be loaded into one 20-foot container. The rack needs to be dismantled. Installation requires one 3-ton lifting crane.<\/p>\n

Standard packing uses stretch film plus packing straps. This does not add extra packing cost, but it cannot fully prevent paint-film damage from transport contact. Wooden-box packing is available when stronger transport protection is required.<\/p>\n

Engineering highlights<\/h2>\n

Bplarack project records in this product line already cover single-level capacities from 500 kg to 3000 kg and support both full pull-out drawer structures and mixed pull-out-plus-forklift layouts. This project fits that same product logic: heavy daily-use stock below, reserve stock above, all inside one height-controlled frame.<\/p>\n

Operations insight<\/h2>\n

This layout solves a real shop-floor problem. It keeps common sheet sizes close to the operator, keeps heavy reserve material out of the way but still reachable, and lets one person work with crane and suction equipment more efficiently next to processing machines.<\/p>\n

Risk and maintenance<\/h2>\n